Motorized and Manual Test Stands: Overview & Use

August 19, 2024

Test stands are essential for manufacturing and engineering testing, and they come in various types with different functions and capabilities. A quality test stand makes your testing projects more accurate and efficient, and the choice can affect your overall project or data; choosing the right one is a must. 

Before you consider features and budget, you can choose between two major types of stands: manual and motorized. 

Learn the differences and how to determine the best equipment for your budget and manufacturing needs. 

Test Stands Explained

A test stand is a piece of measuring equipment designed to measure force or torque in various products. Johnson Scale sells force test stands suitable for manufacturing or laboratory environments. 

Combined with a force gauge or load cell, force test stands measure the strength of materials like plastic, metals, silicon – anything you can think of for any production of a laboratory environment. They provide several applications and tests to offer a comprehensive force analysis. You might measure: 

  • Strength 
  • Compression 
  • Break 
  • Cycling
  • Tensile 

Torque test stands perform similar tests but use torque to determine the above metrics. Often, force and torque test stands are used together to determine these points on various products and can be used for anything from engine parts to bottle caps. 

For example, Mark-10 Industries lists medical devices, springs, aerospace, and packaging as just a few of the industries that utilize its force and torque test stands. These devices are most often found in the automotive and product manufacturing fields, but their versatility and multiple testing possibilities make them a top tool for various other industries.

Manual vs. Motorized Test Stands

There are two main types of test stands: manual (also called mechanical) and motorized. No matter what kind of work or application you need a test stand for, you’ll be looking at either manual or motorized. 

Manual

Manual stands are hand-operated, using either a handwheel or lever, and can be used for most industries. They’re typically easy to use and are known for consistency and reliability. Manual test stands offer basic testing capabilities and can be combined with force and torque gauge products. 

For example, our Mark-10 ES10/ES20 Test stands are perfect for testing small sample sizes and features:

  • Compatibility with all Mark-10 force gauges, gripping fixtures, and accessories
  • A compact size 
  • Mounting holes for easy bench mounting
  • Removable baseplate for five holds for fixture mountain 
  • Optional dial indicator and digital indicator kits. 

Manual is a great option if you have a limited budget and need a test stand for simple tests. 

Motorized

Motorized test stands are automated, offer faster testing options, and have more options and capabilities. They can be integrated with force and torque measurement tools, meaning they can be programmed for nearly any application in any industry. 

To provide another Mark-10 example, the Mark-10 F305-IMT features: 

  • Compression and tension testing of up to 300lbF (1.5kN)
  • FollowMe™ force-based positioning 
  • Variable rate of speed
  • Easy-to-use menu option
  • Password protection. 
  • Windows 11 tablet with IntelliMesure software. 

Motorized stands are best for conducting numerous and repeat tests with high levels of accuracy. That makes them a great choice for environments like manufacturing, where you may need to conduct rapid tests quickly for quality assurance.  

These test stands also come in horizontal or vertical setups so they can test a wide range of products and functions.  

Calibrating Your Stand

When you work with Johnson Scale, we’ll be on-site to calibrate your test stand after purchase and help as you continue to use your machine. Depending on your use type and frequency, you may have to recalibrate approximately once per year. Our team can help you make the best use of your purchase.

Both motorized and manual test stands are of great value. Starting at $627.00, these stands provide economical testing solutions that won’t take up much space. They’re designed to have a small footprint and a large impact on your operation. Test stands are also reliable and long-lasting and provide accurate measurements you can depend on. Whether you choose manual or motorized, adding the right test stand to your quality process is a must. 

See our products here or call 866-904-9734 to talk with our specialists.